MLP

Multiple layers, opened one by one.

MLP

For sliced meats & cheese

Explore all methods

Multi-layer packaging (MLP) puts several layers in one pack, each opened separately. Ideal for sliced sausage, ham and cheese packed for portion-by-portion removal.

Cooked ham slices laid in layers with interleaving film into the cavities of a thermoforming packaging machine

Four steps to multi-layer packaging.

From the first product layer to the sealed multi-layer pack: MLP stacks your product in two or more layers on a bottom film.

Place the first product layer on the bottom film
Add further layers
Seal the film
Open and remove layers one at a time
Salami slices in a flat transparent MLP pack with label

The product is positioned in two or more layers on a bottom film and sealed, so that each layer can later be opened separately.

Application examples

For sliced products, from sausage to cheese.

Salami slices in a flat transparent MLP pack with label
Cooked ham slices in a transparent vacuum pack with resealable zip
Slices of holey cheese in pairs in marked fields on a stainless steel surface, from above
Sliced sausage on transparent film in the transport section of a packaging machine
Salami and cheese slices in a multi-layer pack (MLP) with label
Salami slices in two layers in a transparent MLP pack
Sliced cold cuts in a transparent MLP pack
Cheese and ham slices in a rigid-film MLP pack

Benefits

Portioned removal, less waste.

MLP enables individual portioning and reduces food waste. The pack helps keep the product fresh, a strong argument for your customers in single-person and small households.

Salami slices in a flat transparent MLP pack with label
Up to 23% less plastic waste.

The smaller pack size compared with MAP packs cuts shipping costs and generates up to 23% less plastic waste.

Cooked ham slices in a transparent vacuum pack with resealable zip

The right machines for packing your products.

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Frequently asked questions

What is multi-layer packaging (MLP)?

MLP stands for multi-layer packaging. Two or more layers of product are positioned on a bottom film and sealed separately, so the individual layers can later be opened separately and removed in portions.

Which products is MLP suitable for?

MLP is ideal for sliced sausage, ham and cheese when portioned removal is wanted, for example for salami or cooked ham.

Which VARIOVAC machine offers multi-layer packaging?

MLP is possible on the Primus MP, the high-end version of the Primus. Its MLP system allows up to three product layers that can be sealed independently of one another.

How much packaging material does MLP save?

Compared with MAP packs, multi-layer packs are smaller. This produces up to 23 % less plastic waste and lowers shipping costs.

Which target groups is MLP particularly relevant for?

MLP enables individual portioning and reduces food waste. This is a strong argument for your customers in single-person and small households.

Do cold cuts stay fresh in multi-layer packaging?

Yes. As each layer is sealed separately, the remaining layers stay closed when one layer is opened. This helps keep the product fresh.

Which packaging methods are possible?

Depending on the model, sealing, vacuum, MAP (modified atmosphere packaging), skin, steam and shrink are possible. The Primus MP also supports multi-layer packaging (MLP).

Food
Non-Food
Medical

Tailored packaging solutions for Food, precisely matched to your requirements.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

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Marinated meat with herbs in a vacuum pack
Vacuum packaging

The air goes, the freshness stays. Vacuum packed, your products keep their flavour, colour and freshness for much longer.

Piece of sliced cheese in a tight-fitting vacuum pack
Pieces of meat before the sealing station of a VARIOVAC Optimus EasySkin, next to the control panel
Sausages and salad in thermoformed cavities in the loading area of a VARIOVAC Maximus
Skin packaging

Skin packaging wraps your product in an ultra-thin film that hugs every contour under vacuum. The product stays firmly in place, clearly visible and optimally protected.

Salmon fillet in a skin pack on a gold-coloured tray
Beef steak in a skin pack on a paper board

Tailored packaging solutions for non-food products of every kind, precisely matched to your requirements.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Explore now
Explore now
Cheese-head screws in a vacuum pack
Vacuum packaging

Vacuum packed, your goods are reliably protected against moisture, corrosion, dust and mechanical damage.

Turned metal parts in thermoformed cavities of a VARIOVAC Optimus MP
Film guide on the VARIOVAC Primus MP
Sealing

Sealing joins lidding film and tray under heat and pressure to form a precise, even seam. Your non-food products are securely packed in every format.

Razors and toothbrushes in transparent, sealed blister packs

Tailored packaging solutions for sterile medical devices, precise and standards-compliant.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Discover more
Discover more
Three syringes in a transparent thermoformed tray
Sealing

Sealing joins lidding film and tray under heat and pressure to form a secure, even seam. Your sterile goods are reliably sealed and protected.

VARIOVAC Primus Medical thermoforming packaging machine
Sterile medical scissors in a sealed thermoformed pack
MAP packaging

In modified atmosphere packaging (MAP), protective gas replaces the ambient air and creates a defined atmosphere in every pack. A method that is also used in the medical sector.

Forming station with connections on a VARIOVAC MedicalLine machine

What customers say about VARIOVAC

First-hand experience from customers who already produce with VARIOVAC machines.

Käsemanufaktur Müritz logo
Matthias Westerfeld
Managing Director, Käsemanufaktur Müritz GmbH
"With the people you get to know at VARIOVAC, you simply notice that they build the machines themselves, that it isn't just one product among many. They know how it works, and they also know what's wrong when it doesn't. [...] Today we can pack in half a day what we otherwise couldn't manage in a whole week. [...]"
Graefke Fleischwaren logo
Ben Harms
Graefke's Fleischwaren GmbH
"Working with VARIOVAC went well throughout. It always took place on an equal footing and was shaped by a real spirit of partnership. The joint product tests and the support throughout the process were particularly positive."
Representatives of Franz Ludowig Fleischerei among hanging salamis
Frank Ludowig
Managing Director, Franz Ludowig Fleischerei GmbH & Co. KG
"What really impresses me about VARIOVAC is being able to send service requests via WhatsApp. You get expert, competent answers there very quickly. You can even order a spare part within minutes."
Dahlhausen logo
Holger Linke
Executive Director, Dahlhausen Medizintechnik GmbH
"For many years, our work with VARIOVAC has been defined by reliability, professionalism and excellent service. We particularly value the fast, competent support and the reliable performance of maintenance and service work. We feel extremely well looked after at VARIOVAC and can recommend working with them without reservation."
Jucker Metzgerei Kollbrunn logo
Mirco Jucker
Gebr. Jucker Metzgerei AG
"We are very satisfied with our VARIOVAC Maximus thermoforming packaging machine. The machine proves itself in daily operation and has made our packaging processes significantly more efficient. The support and service from Neumeyer also won us over from the very start. An investment that has already paid off in our day-to-day work."
Willie Lötter
Processing Director, Eskort (Pty) Ltd, South Africa
"Our VARIOVAC thermoformers have delivered outstanding reliability, efficiency, and consistent packaging quality. Combined with the excellent technical support and after-sales service from USS Pactech, we have a solution we can truly rely on. Great equipment. Great support. Great partnership."
5 out of 5 stars
Globino
Meat processing, Ukraine
"Excellent equipment and outstanding personal service. The machine is reliable, efficient, and easy to use, but what truly stands out is the genuine care and personal attention we received. A great product from people who truly value their customers."
5 out of 5 stars
Myasnyj
Meat processing, Ukraine
"What we value most is not only the quality of the equipment, but the genuine human approach. The supplier is always responsible and willing to help. It feels great to work with people who truly care about their customers."
5 out of 5 stars
Meat Master
Meat processing, Ukraine
"The equipment is very high quality and professional, works quickly and reliably. It seals packages reliably, no issues."
5 out of 5 stars
Dahlhausen logo
Graefke Fleischwaren logo
Jucker Metzgerei Kollbrunn logo
Käsemanufaktur Müritz logo
Franz Ludowig Fleischerei logo

Time for the right solution.

Do you have questions about VARIOVAC or its packaging solutions, or would you like a personal presentation? The VARIOVAC team is happy to help, by phone, by email or on site in Zarrentin.

Tobias Ziegler, Sales Support at VARIOVAC

Tobias Ziegler

Inside Sales

+49 38851 823-0
sales@variovac.de