Vacuum

Air out, freshness locked in.

Vacuum

For Food, Non-Food & Medical

Explore all methods

Effective protection against oxygen and external influences, all without preservatives. Suitable for food, non-food and medical products alike.

Meat, pork belly slices and bratwursts in thermoformed cavities of a thermoforming packaging machine with control panel

Four steps to vacuum packaging.

From loading the product to the evacuated pack: vacuum packaging removes all the ambient air and significantly extends shelf life.

Place the product in the bottom film
Apply the top film
Remove all the air
Seal the pack
Vacuum-packed bacon rashers at the outfeed of a thermoforming packaging machine

The ambient air is completely removed from the pack, creating a near-airless space that effectively protects the product from oxygen and external influences.

Application examples

Versatile, from fresh meat to nuts.

Cabanossi in a transparent vacuum pack with label
Raw steak in a transparent vacuum pack with label
Marinated poultry pieces in a transparent vacuum pack with label
Salmon fillet in a transparent vacuum pack with sleeve
Piece of semi-hard cheese in a tight-fitting vacuum pack with label
Salami slices in a transparent vacuum bag with label
Two corn cobs in a transparent vacuum pack with label
Pizza in a flat transparent film pack with label
Block of tofu in a transparent vacuum pack with label
Mettenden smoked sausages in a transparent vacuum pack with sleeve

Benefits

Kept fresh, attractively presented.

Removing oxygen inhibits the growth of microorganisms and preserves taste, colour and freshness, all without preservatives. At the same time, the product sits firmly in the pack and is attractively presented.

Raw steak in a transparent vacuum pack with label
Space-saving storage, ready to freeze.

The low pack volume saves space in storage and transport, and the product can be frozen directly in its pack.

Marinated chicken in a transparent vacuum bag with label

The right machines for packing your products.

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Frequently asked questions

How does vacuum packaging work?

The product is placed in the bottom film and the top film is laid over it. The ambient air is then completely removed and the pack is sealed. This creates an almost airless space that effectively protects the product from oxygen and external influences.

Which products can be vacuum packed?

In food, the range extends from meat, sausages, poultry and fish to cheese, pasta, coffee and nuts. For non-food and medical products, vacuum packaging provides protection against moisture, corrosion, dust and mechanical damage.

What is the difference between MAP and vacuum packaging?

In vacuum packaging, the ambient air is almost completely removed and the pack is sealed without adding protective gas. With MAP, the air is also drawn out but then replaced with a matched protective gas that preserves the freshness, colour and texture of sensitive products.

How does vacuum packaging keep products fresh?

Removing the oxygen inhibits the growth of microorganisms. Taste, colour and freshness are preserved without any preservatives. At the same time, the product is held firmly in place in the pack.

How does shrink packaging differ from vacuum packaging?

Both methods remove the air from the pack and seal it. In shrink packaging, the pack also passes through a shrink tunnel, so the film conforms exactly to the shape of the product, with no excess film.

Can vacuum-packed products be frozen?

Yes. Products can be frozen directly in their vacuum pack. The small pack volume also saves space in storage and transport.

Which VARIOVAC machines can vacuum pack?

Vacuum packaging is possible on all VARIOVAC thermoforming packaging machines, from the Maximus RE to the Primus MP. For products in bags, there are the chamber machines: tabletop, single-chamber and double-chamber machines.

When is a chamber machine a better fit than a thermoforming packaging machine?

Chamber machines vacuum pack products in bags. Tabletop chamber machines are ideal for smaller businesses and occasional use, single-chamber machines for larger quantities in daily use. Double-chamber machines suit high volumes, as one chamber is prepared while the other is evacuating. Thermoforming packaging machines pack fully automatically in film packs that are formed on the machine.

What vacuum level do tabletop chamber machines achieve?

VARIOVAC tabletop chamber machines achieve up to 99.8 % vacuum. Double sealing is standard, with cut-off or wide sealing available as options.

Which bags are suitable for chamber machines?

For tabletop, single-chamber and double-chamber machines, VARIOVAC supplies tubular bags, shrink bags and sealed-edge bags in many sizes. On request, you can get advice on printed bags, from material selection to design.

Which packaging methods are possible?

Depending on the model, sealing, vacuum, MAP (modified atmosphere packaging), skin, steam and shrink are possible. The Primus MP also supports multi-layer packaging (MLP).

Can a VARIOVAC thermoforming packaging machine combine several applications?

Yes. For example, vacuum, MAP and skin applications can be run on the same machine. Possible combinations are subject to a technical check.

Technical terms explained

Food
Non-Food
Medical

Tailored packaging solutions for Food, precisely matched to your requirements.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Explore now
Explore now
Marinated meat with herbs in a vacuum pack
Vacuum packaging

The air goes, the freshness stays. Vacuum packed, your products keep their flavour, colour and freshness for much longer.

Piece of sliced cheese in a tight-fitting vacuum pack
Pieces of meat before the sealing station of a VARIOVAC Optimus EasySkin, next to the control panel
Sausages and salad in thermoformed cavities in the loading area of a VARIOVAC Maximus
Skin packaging

Skin packaging wraps your product in an ultra-thin film that hugs every contour under vacuum. The product stays firmly in place, clearly visible and optimally protected.

Salmon fillet in a skin pack on a gold-coloured tray
Beef steak in a skin pack on a paper board

Tailored packaging solutions for non-food products of every kind, precisely matched to your requirements.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Explore now
Explore now
Cheese-head screws in a vacuum pack
Vacuum packaging

Vacuum packed, your goods are reliably protected against moisture, corrosion, dust and mechanical damage.

Turned metal parts in thermoformed cavities of a VARIOVAC Optimus MP
Film guide on the VARIOVAC Primus MP
Sealing

Sealing joins lidding film and tray under heat and pressure to form a precise, even seam. Your non-food products are securely packed in every format.

Razors and toothbrushes in transparent, sealed blister packs

Tailored packaging solutions for sterile medical devices, precise and standards-compliant.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Discover more
Discover more
Three syringes in a transparent thermoformed tray
Sealing

Sealing joins lidding film and tray under heat and pressure to form a secure, even seam. Your sterile goods are reliably sealed and protected.

VARIOVAC Primus Medical thermoforming packaging machine
Sterile medical scissors in a sealed thermoformed pack
MAP packaging

In modified atmosphere packaging (MAP), protective gas replaces the ambient air and creates a defined atmosphere in every pack. A method that is also used in the medical sector.

Forming station with connections on a VARIOVAC MedicalLine machine

What customers say about VARIOVAC

First-hand experience from customers who already produce with VARIOVAC machines.

Käsemanufaktur Müritz logo
Matthias Westerfeld
Managing Director, Käsemanufaktur Müritz GmbH
"With the people you get to know at VARIOVAC, you simply notice that they build the machines themselves, that it isn't just one product among many. They know how it works, and they also know what's wrong when it doesn't. [...] Today we can pack in half a day what we otherwise couldn't manage in a whole week. [...]"
Graefke Fleischwaren logo
Ben Harms
Graefke's Fleischwaren GmbH
"Working with VARIOVAC went well throughout. It always took place on an equal footing and was shaped by a real spirit of partnership. The joint product tests and the support throughout the process were particularly positive."
Representatives of Franz Ludowig Fleischerei among hanging salamis
Frank Ludowig
Managing Director, Franz Ludowig Fleischerei GmbH & Co. KG
"What really impresses me about VARIOVAC is being able to send service requests via WhatsApp. You get expert, competent answers there very quickly. You can even order a spare part within minutes."
Dahlhausen logo
Holger Linke
Executive Director, Dahlhausen Medizintechnik GmbH
"For many years, our work with VARIOVAC has been defined by reliability, professionalism and excellent service. We particularly value the fast, competent support and the reliable performance of maintenance and service work. We feel extremely well looked after at VARIOVAC and can recommend working with them without reservation."
Jucker Metzgerei Kollbrunn logo
Mirco Jucker
Gebr. Jucker Metzgerei AG
"We are very satisfied with our VARIOVAC Maximus thermoforming packaging machine. The machine proves itself in daily operation and has made our packaging processes significantly more efficient. The support and service from Neumeyer also won us over from the very start. An investment that has already paid off in our day-to-day work."
Willie Lötter
Processing Director, Eskort (Pty) Ltd, South Africa
"Our VARIOVAC thermoformers have delivered outstanding reliability, efficiency, and consistent packaging quality. Combined with the excellent technical support and after-sales service from USS Pactech, we have a solution we can truly rely on. Great equipment. Great support. Great partnership."
5 out of 5 stars
Globino
Meat processing, Ukraine
"Excellent equipment and outstanding personal service. The machine is reliable, efficient, and easy to use, but what truly stands out is the genuine care and personal attention we received. A great product from people who truly value their customers."
5 out of 5 stars
Myasnyj
Meat processing, Ukraine
"What we value most is not only the quality of the equipment, but the genuine human approach. The supplier is always responsible and willing to help. It feels great to work with people who truly care about their customers."
5 out of 5 stars
Meat Master
Meat processing, Ukraine
"The equipment is very high quality and professional, works quickly and reliably. It seals packages reliably, no issues."
5 out of 5 stars
Dahlhausen logo
Graefke Fleischwaren logo
Jucker Metzgerei Kollbrunn logo
Käsemanufaktur Müritz logo
Franz Ludowig Fleischerei logo

Time for the right solution.

Do you have questions about VARIOVAC or its packaging solutions, or would you like a personal presentation? The VARIOVAC team is happy to help, by phone, by email or on site in Zarrentin.

Tobias Ziegler, Sales Support at VARIOVAC

Tobias Ziegler

Inside Sales

+49 38851 823-0
sales@variovac.de