Steam

Hot-filled, up to 21 days' shelf life.

Steam

For soups, sauces & meals

Explore all methods

Freshly cooked and packed hot, for a shelf life of up to 21 days. Ideal for sauces, soups, meat and fish dishes and other hot meals.

Sauce being poured over beef roulades in thermoformed cavities in the loading area of a thermoforming packaging machine

Four steps to steam packaging.

From hot filling to the sealed pack: a targeted burst of hot steam displaces the oxygen and protects your product.

Fill the hot food
Hot steam displaces the oxygen
Seal the pack
Packed almost oxygen-free
Pea soup in a flat transparent steam pack with label

The food is filled hot. Before sealing, a burst of hot steam displaces the oxygen, creating an almost oxygen-free, vacuum-like atmosphere.

Application examples

Packed freshly cooked, from soups to fish dishes.

Pea soup in a flat transparent steam pack with label
Tomato soup in a transparent steam pack with label
Herb sauce in a transparent steam pack with sleeve
Königsberger Klopse meatballs in white sauce in a transparent steam pack
Beef roulades in brown sauce in a transparent steam pack

Benefits

Fewer germs, full flavour.

The combination of hot filling, steam sterilisation and pasteurisation significantly reduces the microbial load. Taste, texture and nutritional value are preserved.

Pea soup in a flat transparent steam pack with label
Portion-packed, safe in cold storage.

Portion-sized packs and standardised processes ensure product safety and easy portion control. They also help prevent cross-contamination in cold storage.

Tomato soup in a transparent steam pack with label

The right machines for packing your products.

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Frequently asked questions

How does steam packaging work?

Freshly cooked food is filled hot. Before sealing, a burst of hot steam displaces the oxygen, creating an almost oxygen-free, vacuum-like atmosphere. At VARIOVAC, this hot-filling process is called VarioSteam.

How long does steam-packed food keep?

Steam-packed food has a shelf life of up to 21 days. The combination of hot filling, steam sterilisation and pasteurisation significantly reduces the microbial load, while taste, texture and nutritional value are preserved.

Which dishes are suitable for steam packaging?

Steam packaging is ideal for soups, sauces, meat and fish dishes, vegetables and other hot food. Typical examples include pea and tomato soup, Königsberg meatballs or beef roulades.

Which VARIOVAC machines offer steam packaging?

Steam packaging is possible on the Optimus, Optimus MP, Primus and Primus MP.

How is hot food dosed into the pack?

Automatic filling and dosing systems fill liquid, pasty and chunky products from 50 to 5,000 ml, hot or cold. Typical products are soups, sauces, stews, goulash and purées.

What are the benefits of portioned steam packs?

Portion-sized packs and standardised processes ensure product safety and simple quantity control. They also help prevent cross-contamination in chilled storage.

Which packaging methods are possible?

Depending on the model, sealing, vacuum, MAP (modified atmosphere packaging), skin, steam and shrink are possible. The Primus MP also supports multi-layer packaging (MLP).

Food
Non-Food
Medical

Tailored packaging solutions for Food, precisely matched to your requirements.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

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Marinated meat with herbs in a vacuum pack
Vacuum packaging

The air goes, the freshness stays. Vacuum packed, your products keep their flavour, colour and freshness for much longer.

Piece of sliced cheese in a tight-fitting vacuum pack
Pieces of meat before the sealing station of a VARIOVAC Optimus EasySkin, next to the control panel
Sausages and salad in thermoformed cavities in the loading area of a VARIOVAC Maximus
Skin packaging

Skin packaging wraps your product in an ultra-thin film that hugs every contour under vacuum. The product stays firmly in place, clearly visible and optimally protected.

Salmon fillet in a skin pack on a gold-coloured tray
Beef steak in a skin pack on a paper board

Tailored packaging solutions for non-food products of every kind, precisely matched to your requirements.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Explore now
Explore now
Cheese-head screws in a vacuum pack
Vacuum packaging

Vacuum packed, your goods are reliably protected against moisture, corrosion, dust and mechanical damage.

Turned metal parts in thermoformed cavities of a VARIOVAC Optimus MP
Film guide on the VARIOVAC Primus MP
Sealing

Sealing joins lidding film and tray under heat and pressure to form a precise, even seam. Your non-food products are securely packed in every format.

Razors and toothbrushes in transparent, sealed blister packs

Tailored packaging solutions for sterile medical devices, precise and standards-compliant.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Discover more
Discover more
Three syringes in a transparent thermoformed tray
Sealing

Sealing joins lidding film and tray under heat and pressure to form a secure, even seam. Your sterile goods are reliably sealed and protected.

VARIOVAC Primus Medical thermoforming packaging machine
Sterile medical scissors in a sealed thermoformed pack
MAP packaging

In modified atmosphere packaging (MAP), protective gas replaces the ambient air and creates a defined atmosphere in every pack. A method that is also used in the medical sector.

Forming station with connections on a VARIOVAC MedicalLine machine

What customers say about VARIOVAC

First-hand experience from customers who already produce with VARIOVAC machines.

Käsemanufaktur Müritz logo
Matthias Westerfeld
Managing Director, Käsemanufaktur Müritz GmbH
"With the people you get to know at VARIOVAC, you simply notice that they build the machines themselves, that it isn't just one product among many. They know how it works, and they also know what's wrong when it doesn't. [...] Today we can pack in half a day what we otherwise couldn't manage in a whole week. [...]"
Graefke Fleischwaren logo
Ben Harms
Graefke's Fleischwaren GmbH
"Working with VARIOVAC went well throughout. It always took place on an equal footing and was shaped by a real spirit of partnership. The joint product tests and the support throughout the process were particularly positive."
Representatives of Franz Ludowig Fleischerei among hanging salamis
Frank Ludowig
Managing Director, Franz Ludowig Fleischerei GmbH & Co. KG
"What really impresses me about VARIOVAC is being able to send service requests via WhatsApp. You get expert, competent answers there very quickly. You can even order a spare part within minutes."
Dahlhausen logo
Holger Linke
Executive Director, Dahlhausen Medizintechnik GmbH
"For many years, our work with VARIOVAC has been defined by reliability, professionalism and excellent service. We particularly value the fast, competent support and the reliable performance of maintenance and service work. We feel extremely well looked after at VARIOVAC and can recommend working with them without reservation."
Jucker Metzgerei Kollbrunn logo
Mirco Jucker
Gebr. Jucker Metzgerei AG
"We are very satisfied with our VARIOVAC Maximus thermoforming packaging machine. The machine proves itself in daily operation and has made our packaging processes significantly more efficient. The support and service from Neumeyer also won us over from the very start. An investment that has already paid off in our day-to-day work."
Willie Lötter
Processing Director, Eskort (Pty) Ltd, South Africa
"Our VARIOVAC thermoformers have delivered outstanding reliability, efficiency, and consistent packaging quality. Combined with the excellent technical support and after-sales service from USS Pactech, we have a solution we can truly rely on. Great equipment. Great support. Great partnership."
5 out of 5 stars
Globino
Meat processing, Ukraine
"Excellent equipment and outstanding personal service. The machine is reliable, efficient, and easy to use, but what truly stands out is the genuine care and personal attention we received. A great product from people who truly value their customers."
5 out of 5 stars
Myasnyj
Meat processing, Ukraine
"What we value most is not only the quality of the equipment, but the genuine human approach. The supplier is always responsible and willing to help. It feels great to work with people who truly care about their customers."
5 out of 5 stars
Meat Master
Meat processing, Ukraine
"The equipment is very high quality and professional, works quickly and reliably. It seals packages reliably, no issues."
5 out of 5 stars
Dahlhausen logo
Graefke Fleischwaren logo
Jucker Metzgerei Kollbrunn logo
Käsemanufaktur Müritz logo
Franz Ludowig Fleischerei logo

Time for the right solution.

Do you have questions about VARIOVAC or its packaging solutions, or would you like a personal presentation? The VARIOVAC team is happy to help, by phone, by email or on site in Zarrentin.

Tobias Ziegler, Sales Support at VARIOVAC

Tobias Ziegler

Inside Sales

+49 38851 823-0
sales@variovac.de