Maximum flexibility, uncompromising safety.

The Optimus MedicalLine is the more compact solution for smaller production areas, variable pack formats and outputs of up to 12 cycles per minute. The Primus MedicalLine is designed for larger formats, complex production requirements and outputs of up to 25 cycles per minute.

The Optimus MedicalLine offers index lengths from 150 to 600 mm and a pack depth of up to 125 mm, and processes bottom films up to 550 µm. The Primus MedicalLine covers larger ranges, with index lengths of up to 1,200 mm, pack depths of up to 190 mm and, likewise, film thicknesses of up to 550 µm.

Packaging sterile medical goods demands the highest standards of cleanliness and hygiene. VARIOVAC MedicalLine thermoforming packaging machines are designed specifically for cleanroom use and feature numerous design details that minimise sources of particles and make cleaning easy. Standard equipment includes hygienic design to minimise particles, suitability for cleanroom classes to ISO 14644, easy-to-clean materials, sloped surfaces, rounded edges and an open design for fast access. Additional equipment options include an IP65 version, an external control cabinet to reduce particle load, central process exhaust ducting, silencers with an integrated particle separator and compressed air filters (e.g. sterile air filters).

With VARIOVAC's proprietary Rapid Air System. This advanced system ensures precise forming of the pack and consistent, secure seals every time, even with demanding or critical materials.

Optional documentation packages give you all the documents you need to qualify your VARIOVAC MedicalLine machine in line with the standards and to demonstrate its suitability for use in regulated production environments. Each set of documentation is tailored to your machine and demonstrates compliance with the relevant requirements of standards and regulations such as ISO 11607, EN 868, the MDR (EU 2017/745) and the GMP guidelines. For validated use in the medical sector, VARIOVAC supplies standards-compliant documents: DQ (design qualification), IQ (installation qualification, proof of correct installation), OQ (operational qualification, proof of function to specification), PQ (performance qualification, proof of performance under production conditions), FAT (factory acceptance test, acceptance report before delivery) and SAT (site acceptance test, acceptance report at the place of use). This gives you complete, audit-ready and easily accessible information for smooth qualification, successful audits and long-term compliance.

VARIOVAC machines can process PE/PA, APET, PP and Tyvek, among others.

Yes. VARIOVAC MedicalLine thermoforming packaging machines are specifically designed to produce the sterile barrier system in a reproducible, validatable and user-friendly way.

Yes. Besides food and non-food, sealing is also used for medical items. For the automated packaging of medical sterile goods, VARIOVAC offers the Optimus MedicalLine and the Primus MedicalLine.

Yes. VARIOVAC machines process Tyvek with high seal quality.

VARIOVAC machines can be combined with proven printing and labelling technologies, including thermal transfer, laser, inkjet, flexographic printing and hot stamping. These systems are used depending on the product and can also be combined with one another. VARIOVAC's in-house labelling units can also be integrated flexibly into the packaging process. In this way, the solutions help to ensure traceability and product safety along the entire supply chain. The result is a validatable packaging process that reliably brings together functionality, patient safety and regulatory requirements, and gives optimum support to the sterile barrier system (SBS) of your products.