Skin

Like a second skin, securely held.

Skin

For meat, fish & cheese

Explore all methods

The top film wraps your product like a second skin, tension-free and securely held. Ideal for premium foods such as meat, fish, poultry or cheese.

Chicken breast in a skin pack on black bottom film in a thermoforming packaging machine

Four steps to skin packaging.

From placing the product to the skin-tight sealed pack: the top film clings without tension and holds your product securely on the bottom film or tray.

Place the product on the bottom film or tray
Top film clings without tension
Seal across the full surface under vacuum
Product is held in place and protected
VARIOVAC EasySkin station with control panel above a conveyor belt carrying beef steaks

The flexible top film clings to the product without tension and seals it across the entire surface onto a rigid bottom film or tray, even with escaping juices or irregular shapes.

Application examples

For premium products, from meat to seafood.

Kassler smoked pork in a skin pack on a black tray with label
Leberkäse in a transparent skin pack with sleeve
Two chicken legs in a skin pack on a black tray with label
Salmon fillet in a skin pack on a gold-coloured board
Six round pieces of pudding in a skin pack on a black tray with sleeve
Herb potatoes in a skin pack on a black tray with label
Fillet of meat in a skin pack on a black tray with label
Lamb fillet in a transparent mono-material skin pack with label
Marinated chicken wings in a skin pack on a black tray with sleeve
Smoked fish in a skin pack on a black tray with sleeve

Benefits

Securely held, premium presentation.

The airtight vacuum seal extends shelf life and reliably protects against external influences. The tight fit holds the product in place and keeps it from shifting.

Piece of hard cheese in a skin pack on a black tray with label
Enhanced with printing or labels.

Ideal for an attractive presentation at the point of sale. Optional design elements such as printing or labels further enhance the look.

Potato pancakes in a skin pack on a light cardboard tray with label

The right machines for packing your products.

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Frequently asked questions

What is skin packaging?

In skin packaging, a flexible top film fits tension-free around the product like a second skin. It seals the product under vacuum across its surface onto a rigid bottom film or tray.

What tray depths and product protrusions can the Rotarius handle?

The Rotarius handles trays up to 100 mm deep. A product protrusion of up to 25 mm is possible. For skin applications, the specified tray depth is up to 40 mm.

Which products is skin packaging suitable for?

Skin is ideal for premium foods such as meat, fish, seafood, poultry and cheese. Products with irregular shapes or escaping juices are also packed securely. Skin is used for non-food products as well.

Which thermoforming packaging machine suits skin products with high product protrusion?

The Optimus EasySkin is designed specifically for premium skin applications. Its High-Dome system handles products with a protrusion of up to 55 mm. The machine achieves up to six cycles per minute.

What are the presentation benefits of skin packaging in retail?

The close fit holds the product in place and stops it from shifting, so it is presented to a high standard. Optional design elements such as printing or labels further enhance its appearance at the point of sale.

Can MAP and skin packs be produced on the same machine?

Yes. A tray sealer can handle both MAP and skin applications on the same machine. Which combinations are possible in each case is subject to a technical check.

Which VARIOVAC machines offer skin packaging?

Skin packaging is possible on the Optimus, Optimus MP, Optimus EasySkin, Primus and Primus MP. Among the tray sealers, the Rotarius offers skin sealing in trays.

How is the top film prepared for tension-free skin packaging?

On the Optimus EasySkin, tracked top film pre-heating ensures that the film wraps the product without tension. The result is an attractive product appearance, especially for meat products and fish.

Does skin packaging extend shelf life?

Yes. The airtight seal under vacuum extends shelf life and reliably protects the product from external influences.

Which films are used for skin packaging?

Special skin films are used as the top film. VARIOVAC supplies them in its film range for thermoforming packaging machines, regularly tested for formability, sealability, appearance and peelability.

Which packaging methods are possible?

Depending on the model, sealing, vacuum, MAP (modified atmosphere packaging), skin, steam and shrink are possible. The Primus MP also supports multi-layer packaging (MLP).

Can a VARIOVAC thermoforming packaging machine combine several applications?

Yes. For example, vacuum, MAP and skin applications can be run on the same machine. Possible combinations are subject to a technical check.

Technical terms explained

Food
Non-Food
Medical

Tailored packaging solutions for Food, precisely matched to your requirements.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Explore now
Explore now
Marinated meat with herbs in a vacuum pack
Vacuum packaging

The air goes, the freshness stays. Vacuum packed, your products keep their flavour, colour and freshness for much longer.

Piece of sliced cheese in a tight-fitting vacuum pack
Pieces of meat before the sealing station of a VARIOVAC Optimus EasySkin, next to the control panel
Sausages and salad in thermoformed cavities in the loading area of a VARIOVAC Maximus
Skin packaging

Skin packaging wraps your product in an ultra-thin film that hugs every contour under vacuum. The product stays firmly in place, clearly visible and optimally protected.

Salmon fillet in a skin pack on a gold-coloured tray
Beef steak in a skin pack on a paper board

Tailored packaging solutions for non-food products of every kind, precisely matched to your requirements.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Explore now
Explore now
Cheese-head screws in a vacuum pack
Vacuum packaging

Vacuum packed, your goods are reliably protected against moisture, corrosion, dust and mechanical damage.

Turned metal parts in thermoformed cavities of a VARIOVAC Optimus MP
Film guide on the VARIOVAC Primus MP
Sealing

Sealing joins lidding film and tray under heat and pressure to form a precise, even seam. Your non-food products are securely packed in every format.

Razors and toothbrushes in transparent, sealed blister packs

Tailored packaging solutions for sterile medical devices, precise and standards-compliant.

From your first enquiry to ongoing production, VARIOVAC supports you with the right packaging method for your industry, developed and built in Zarrentin am Schaalsee.

Discover more
Discover more
Three syringes in a transparent thermoformed tray
Sealing

Sealing joins lidding film and tray under heat and pressure to form a secure, even seam. Your sterile goods are reliably sealed and protected.

VARIOVAC Primus Medical thermoforming packaging machine
Sterile medical scissors in a sealed thermoformed pack
MAP packaging

In modified atmosphere packaging (MAP), protective gas replaces the ambient air and creates a defined atmosphere in every pack. A method that is also used in the medical sector.

Forming station with connections on a VARIOVAC MedicalLine machine

What customers say about VARIOVAC

First-hand experience from customers who already produce with VARIOVAC machines.

Käsemanufaktur Müritz logo
Matthias Westerfeld
Managing Director, Käsemanufaktur Müritz GmbH
"With the people you get to know at VARIOVAC, you simply notice that they build the machines themselves, that it isn't just one product among many. They know how it works, and they also know what's wrong when it doesn't. [...] Today we can pack in half a day what we otherwise couldn't manage in a whole week. [...]"
Graefke Fleischwaren logo
Ben Harms
Graefke's Fleischwaren GmbH
"Working with VARIOVAC went well throughout. It always took place on an equal footing and was shaped by a real spirit of partnership. The joint product tests and the support throughout the process were particularly positive."
Representatives of Franz Ludowig Fleischerei among hanging salamis
Frank Ludowig
Managing Director, Franz Ludowig Fleischerei GmbH & Co. KG
"What really impresses me about VARIOVAC is being able to send service requests via WhatsApp. You get expert, competent answers there very quickly. You can even order a spare part within minutes."
Dahlhausen logo
Holger Linke
Executive Director, Dahlhausen Medizintechnik GmbH
"For many years, our work with VARIOVAC has been defined by reliability, professionalism and excellent service. We particularly value the fast, competent support and the reliable performance of maintenance and service work. We feel extremely well looked after at VARIOVAC and can recommend working with them without reservation."
Jucker Metzgerei Kollbrunn logo
Mirco Jucker
Gebr. Jucker Metzgerei AG
"We are very satisfied with our VARIOVAC Maximus thermoforming packaging machine. The machine proves itself in daily operation and has made our packaging processes significantly more efficient. The support and service from Neumeyer also won us over from the very start. An investment that has already paid off in our day-to-day work."
Willie Lötter
Processing Director, Eskort (Pty) Ltd, South Africa
"Our VARIOVAC thermoformers have delivered outstanding reliability, efficiency, and consistent packaging quality. Combined with the excellent technical support and after-sales service from USS Pactech, we have a solution we can truly rely on. Great equipment. Great support. Great partnership."
5 out of 5 stars
Globino
Meat processing, Ukraine
"Excellent equipment and outstanding personal service. The machine is reliable, efficient, and easy to use, but what truly stands out is the genuine care and personal attention we received. A great product from people who truly value their customers."
5 out of 5 stars
Myasnyj
Meat processing, Ukraine
"What we value most is not only the quality of the equipment, but the genuine human approach. The supplier is always responsible and willing to help. It feels great to work with people who truly care about their customers."
5 out of 5 stars
Meat Master
Meat processing, Ukraine
"The equipment is very high quality and professional, works quickly and reliably. It seals packages reliably, no issues."
5 out of 5 stars
Dahlhausen logo
Graefke Fleischwaren logo
Jucker Metzgerei Kollbrunn logo
Käsemanufaktur Müritz logo
Franz Ludowig Fleischerei logo

Time for the right solution.

Do you have questions about VARIOVAC or its packaging solutions, or would you like a personal presentation? The VARIOVAC team is happy to help, by phone, by email or on site in Zarrentin.

Tobias Ziegler, Sales Support at VARIOVAC

Tobias Ziegler

Inside Sales

+49 38851 823-0
sales@variovac.de